Vacuum Automation for Transfer Press Lines in Pune, India.

Shobai Automation Pvt. Ltd is topmost company for Vacuum Automation for Transfer Press Lines solution in Pune, India, In the case of manufacturers that need strong, stable and localized knowledge of vacuum. Headquartered in the centre of the manufacturing zone, we are the foremost designer and exporter of high-end robotic End-of-Arm Tooling (EOAT) and end to end Vacuum automation System.

The metal forming industry in Pune, including the manufacture of automobiles and heavy machines, is based on the high-speed transfer press line. These lines are the key to maximization of efficiency and safety and the effectiveness of the sheet metal handling system is the key to such kind of performance.

What is Vacuum Automation for Transfer Press Lines?

Vacuum Automation of Transfer Press Lines This is a process of automating the process of vacuum grippers to pay attention to and transport materials or parts between the various forming operations of a press line operation.

The Pivotal Importance of Precision Vacuum Systems.

Every milliseconds matter in a transfer press. Gripping slow or unreliable causes bottle-necking, high scrap rates and unwarranted downtime. Vacuum Automation for Transfer Press Lines in Pune, India will solve these problems with solutions that are specifically designed to operate in this tough environment:

Faster Handling: Their vacuum systems are built to quick-engage and release, saving enormous amounts of time in the cycles and increasing strokes per minute (SPM) of your press.
Efficient Sheet Separation: The technology guarantees high-power and constant suction, reliably holding an oily or complex sheet metal geometries without slipping, even at the highest speed.
Modular EOAT Integration: The vacuum system components, such as grippers, cups, and connectors, are integrated into a modular EOAT platform, which is flexible and easily configured to individual parts and press configurations. This is necessary to the flexibility that is needed in a modern transfer line.

Key Factors Involved in Vacuum Automation:

Robots: The industrial robots supply the movement of the lifting, moving, and placing of parts on the press line.
End-of-Arm Tooling (EOAT): The end effector in this instance a vacuum picker system plays a critical role in establishing contact with the part to be transferred.
Vacuum Generators: This is an apparatus that provides a low pressure environment required by the vacuum grippers to make them operate successfully.
Pneumatic Systems: Pneumatic system of the whole vacuum automation system is based on pneumatic components that produce and regulates the vacuum that is used to grip.

How it Work in a Transfer Press Line.

Loading/Unloading: Complete loading Banks are collected by robots via vacuum grippers and loaded onto the press by the robots.
Transfer: Once the operation of the press is completed, the vacuum grippers pick the part and give it to the next station of the transfer line, according to Vacuum Automation for Transfer Press Lines suppliers in Pune, India.
Piling: Fagor Arrasate writes that the process is repeated until a final product is piled on top of the machined surface into a stacker to be removed.

Advantages of Vacuum Automation for Transfer Press Lines

Optimized Cycle rate: Enables an optimum speed of component flow in the interstations press and considerably on the parts per minute (PPM).
Damage-Free Handling: Non-contact grip leaves zero scratches and dents on the parts, including the most important surface finish of automotive sheet metal, which is its critical finish.
Superior Flexibility: Accommodates a wide range of part geometries e.g. oily, contoured or irregularly shaped stampings.
Less Tooling Mass: Vacuum grippers are in general lighter than mechanical clamps meaning that robots can operate faster and transport heavier loads.
Quality Parts: High quality cups and advanced vacuum circuits will guarantee a safe and stable grip under dusty and oily press shop conditions in Vacuum Automation for Transfer Press Lines manufacturers in Pune, India.

Key Applications of Vacuum Automation for Transfer Press Lines

Transfer Press Automation: This is a method of transfer between dies in one press at a very high speed.
Tandem Press Lines: Material movement between sequential presses is robotic.
Sheet Metal Destacking: The ability to separate and pick single blanks reliably.
Hot Forming & Stamping: Special systems that are utilized in high temperatures of metal shaping.

Why would you select Shobai Automation?

Export-Grade Quality: Our tooling is tested and approved by international OEMs and Tier 1 vendors and performs and is long-lasting worldwide in Vacuum Automation for Transfer Press Lines suppliers in Pune, India.
All Solutions: Vacuum Automation for Transfer Press Lines manufacturers in Pune, India provide full End-of-Under Arm Tooling (EOAT) mounting hardware, suction cups, and quick-change adapters.
In-House Precision Manufacturing: We combine our skills of high-precision CNC/VMC Machined Components in the construction of strong and accurate EOAT structures.

Our purpose is to transport metal parts in a safe and fast manner, when glowing hot metal parts are moved out of the furnace, into the press, and in the press, as well. We are crucial in high-speed cycle processing and avoiding damage despite the thermal stress, and therefore, these are necessary in high-strength steel processing lines.

Sick of vacuum cups that give in when the pressure is put on them? Tired of lead times on imports that paralyze your schedule? Improve the gold standard of vacuum handling. You are at Shobai Automation Pvt. Ltd., your notable Vacuum Automation for Transfer Press Lines in Pune, India which provides transfer lines with zero compromising vacuum automation.

Optimize your press line, reduce your down time. In an event where failure is not an option, rely on the automation that was installed in Pune to be fast.